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Diana Hall shares her journey from chemical engineer to founder of ActivArmor, a company revolutionizing fracture care through 3D printed waterproof and breathable casts that allow patients to maintain normal hygiene and activities while healing.

• Started after seeing children with wet, dirty casts who couldn't practice basic hygiene
• Worked directly with FDA to develop test protocols for 3D printed medical wearables
• Created a turnkey point-of-care fabrication system that clinics can operate with minimal training
• Uses iPhone scanning technology for easy, accessible shape capture in under a minute
• Allows custom design while maintaining standardized mechanical properties
• Enables targeted immobilization that restricts only necessary joints
• Popular with pro athletes, pediatric patients, and workers who need hand washing
• 93% of patients choose Active Armor over traditional casts when given the option
• Now used internationally by top orthopedic surgeons in 15 countries

If you're considering innovating in the medical device space, surround yourself with experienced advisors who understand the regulatory environment—it's challenging but rewarding when you can improve patients' quality of life.


Special thanks to Advanced 3D for sponsoring this episode.


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